Macaroni production line.
Do you know macaroni?
Do you need to buy macaroni machine?
Or do you want to invest in this field to benefit from it?
This guide describes the macaroni production line in detail.
No matter what you think, please read this article.
Maybe it will help you a lot.
1. What is macaroni?
Macaroni, is one of the common pasta products.
There are many kinds of macaroni.
Starch grains are generally selected for crushing, gelatinization, seasoning, pressing and drying.
Noodles taste good and have a unique flavor.
It is easy to digest and has certain benefits to the human body.
It is a kind of food suitable for both young and old.
2. Brief introduction of macaroni production machine.
The macaroni production line mainly uses potato starch, corn starch and flour as raw materials, using screw extruder and unique extrusion technology to produce popular spaghetti and macaroni of various shapes in the market, such as crispy peas, shells, spirals and so on.
Square tube, circular tube and wavy.
The macaroni making machine adopts the most advanced technology in the industry to make the mixing of water and flour more fully.
It can complete raw material mixing, extrusion, molding, drying, cooling and packaging in one step.
The whole production line is produced on an assembly line with a very high degree of automation.
One or two people can complete the processing process, which can greatly save manpower and improve work efficiency.
3. Benefits of macaroni production machine.
The main results are as follows:
(1) the macaroni production line has the advantages of reasonable design, high degree of automation and accurate control of extrusion parameters.
(2) the main engine is equipped with high and low pressure screw, which increases the application range of raw materials, reduces the cost and improves the product quality.
(3) the screw is made of alloy steel and special technology, the life of the screw is longer, and the modular system structure is adopted, which can be combined at will.
(4) the visual automatic temperature control system makes the temperature control more intuitive, easy to observe and clear at a glance.
(5) the whole machine is made of stainless steel with beautiful appearance and long service life.
The processing process is free of pollutants and wastes.
The final product is of high quality and healthy, excellent taste and rich nutrition.
4. The limitation of macaroni production machine.
Macaroni machine has many advantages, but it also has some disadvantages.
For example, because the production line uses very advanced machines and all the parts are very sophisticated, the cost may be higher than the previous equipment.
Yes, the cost is high, but its performance is very superior and the benefit is also high.
In addition, due to the large number of equipment involved in the production line, although the degree of automation is high, there are also many points that need to be paid attention to in the process of operation.
You may not notice that an equipment failure will cause the entire production line to stop running, so it is in use.
In this process, carefully check the working condition of the equipment.
5. The working principle of macaroni production machine.
The raw material is mixed with water in the mixer, and the mixed flour is fed into the macaroni extruder by the vertical screw conveyor.
The tube wall of the extruder is double-layer.
The cavity is cooled by water and installed at the outlet end of the cylinder liner.
There are molding moulds.
The wet flour is extruded and rotated from the mold hole and cut into wet macaroni.
The product automatically falls into the pre-dryer.
After pre-drying, it automatically falls into the far-infrared dryer.
After drying, it automatically falls into the cooling device.
After cooling, the packaging machine is packaged into finished products.
6. Macaroni production machine accessories.
(1) feeder: installed on the main engine, screw feeding, the quantity is adjustable, the system includes engine, screw, mixer and frame.
(2) Extruder: the process of mixing, cutting and extrusion is adopted to make the material mature at low temperature, and the temperature of roller and screw is strictly controlled to meet the material requirements.
(3) cutting machine: the shelf is fixed at the head of the die and the material is rotated and cut under the push of the pulley.
(4) heating machine: it is divided into five zones, and the heating temperature can be adjusted separately.
(5) Transmission system: the power of the main engine is transmitted to the screw through the triangle belt and the reducer.
(6) Control system: each part of the mainframe can be controlled centrally, which is the key of the production line.
(7) vacuum pump: for macaroni, the biggest problem is that there are bubbles and air inside.
With the vacuum pump, you can pump air from the feeding part, so there will be no air and bubbles inside the macaroni, and it will not be easily broken and tasted.
It's also thick and delicious.
7. Matching equipment purchase macaroni production machine.
The macaroni production line is composed of mixer, screw conveyor, extruder, cutter, dryer, cooler and packaging machine.
You can purchase a complete production line or choose its supporting equipment.
We can also provide it to you according to your needs.
Provide relevant supporting equipment to ensure a smoother production process.
8. Types of macaroni production machines in the market.
There are various macaroni production equipment to choose from.
According to the model, it can be divided into small, medium and large.
According to the degree of automation, there are semi-automatic production line, fully automatic production line, can also be divided into single-screw and twin-screw production lines.
Each device has its own characteristics, and there is always one suitable for you.
You can choose according to your own needs.
9. Industries that use macaroni machines.
Macaroni machine has a wide range of applications.
In the food industry, it can be used not only to produce macaroni, but also to produce other types of products, such as pasta, hollow pasta, shell potato chips and moulds.
There are many choices of shapes.
10. How to verify the quality of macaroni production machine.
All spare parts are manufactured in professional factories.
Spare parts are inspected by the quality inspector before the machine is installed.
The finished product extruder will run for half a day before shipment to ensure that the machine can run smoothly after installation in the customer's factory.
All these strict inspection systems are to ensure the quality of the machine.
11. Verification document of macaroni production machine.
Verification files generally include installation confirmation (IQ), operation confirmation (OQ), and performance confirmation (PQ).
Equipment verification includes a series of procedures, such as verification master plan, equipment verification plan, verification plan formulation, training verification plan, verification plan implementation, verification report, verification summary, verification archiving and so on.
12. Troubleshooting method of macaroni production machine.
Production equipment is prone to some failures in use or for a long time, and the failures should be repaired.
The common faults and solutions of macaroni production line are as follows:
(1) before the formal operation, carry on the trial operation first, run for a few minutes, check whether each part can run normally.
If there is no failure, it will be used formally.
(2) if there is a sudden stop during the operation of the machine, the problem of shutdown should be checked immediately.
Don't force it to start.
Check to see if the power is off or the device itself is off.
Turn off the heating system to check for problems.
(3) if the power supply is not powered for a long time, the phantom head should be removed.
You don't need to take it off in half an hour.
For the device itself, check for overload.
If not, restore the circuit and check the inverter fault code.
Solve the problem in time.
(4) do not squeeze foreign bodies or materials into the inlet so as not to damage the equipment.
The protective cover of the cutter part should not be taken off during the operation so as not to hurt the hand.
(5) when the mixer is working, please do not put your hand into the powder mixing tank.
If you need to check, please stop the machine and check again.
The addition of raw materials should be stable, slow and uniform to avoid leakage or uneven.
13. Maintenance process of macaroni production machine.
For the use of macaroni production line, we must pay attention to the daily maintenance and maintenance of the equipment in order to maximize the service life of the equipment.
Note the following:
(1) regularly check the tightness of the bearing and rotating belt to ensure the smooth progress of the production process.
(2) the transport capacity of raw materials must be within a certain range, not too much, otherwise the material will not come out, resulting in spiral bending and box expansion.
(3) check the fixed bolts of the support rod regularly to prevent accidents such as loosening, falling and injury.
(4) after using the equipment for a period of time, we should pay attention to the use of gear, sprocket, ratchet and other parts, add lubricating oil in time, and pay attention to the right amount when adding.
(5) the machine must be cleaned after each use, and the raw materials in the bucket should be poured out in time to thoroughly clean up the remaining raw materials.
14. What is the cost of macaroni production machine?
For the price of the production line, there are many factors that affect the price.
The prices of different models and different performance of equipment are also different, generally ranging from tens of thousands to hundreds of thousands.
No matter what the price is, it is very reasonable.
The discount is also very big, and it is definitely good value for money.
15. The future of macaroni production machine.
In recent years, with the improvement of social living standards, people's concept of consumption has also changed.
Cheap and affordable has been replaced by the consumption concept of nutrition, health and safety.
This transformation has brought new opportunities for the fermented pasta industry.
At the same time, it also puts forward higher requirements for the development and upgrading of fermented pasta products.
As a healthy and safe food, macaroni has developed better and better, won a broad market and occupies an important position in the food industry.
Therefore, in order to better adapt to the development of the market, higher requirements are put forward for the production equipment of macaroni.
The food machinery industry is also constantly exploring this.
Macaroni production equipment came into being under this background.
Its appearance has brought great convenience to the food processing factory.
It is widely used in the food industry and is a great blessing for the society.
With its superior performance, its development is in full swing and the market prospect is very broad.
Final Words
Jinan Qunlong Machinery Co., Ltd. Is a machinery manufacturer with many years of production experience.
The company brings together a team of experts and core R & D teams with decades of experience in this field.
We win with advanced technology, strict management, excellent quality and perfect service.
A good reputation.
Our products include single / twin screw puffing snack machines, breakfast cereal and nachos machines, fish feed machines, pet food machines, macaroni machines, fried food machines, etc.
We can provide individual equipment or complete factory layout and production line.
Customized to meet customer requirements.
Through close cooperation with many scientific research institutes and universities, as well as continuous exchanges and cooperation with well-known enterprises in the same industry in the world, we have established a strong technical force and a sound technical support system.
Our products sell well at home and abroad and are deeply supported and trusted by our customers.
If you have this need, please do not hesitate to contact us as soon as possible.
Our staff will solve any problems you want to know at any time.
Your satisfaction is our pursuit.
You can also visit our factory.
We look forward to cooperating with you very much.
