Chocolate coated bars are becoming more and more popular, and the chocolate coating machine is one of the most important equipment of the protein bar making machine. Small chocolate coating machine is a special equipment used to produce various chocolates. It can coat the thin chocolate liquid on the surface of a variety of foods, such as protein bars, energy bars, cereal bars, peanut bars, energy balls, biscuits, cakes, biscuits and candies, etc. There are many different flours for chocolate products.
Chocolate Enrobing Machine focused the enrober design on end-product accuracy, fast cleaning and changeovers and accurate temperature control. Enrobers can fully coat or bottom-coat only, and decorate a variety of products
A chocolate coating machine is a piece of equipment used in the production of chocolate-covered products such as candies, cookies, and nuts. It is essentially a machine that coats food items in a layer of melted chocolate. The process of using a chocolate coating machine typically involves placing the food item onto a conveyor belt or onto a dipping fork, which is then passed through a reservoir of melted chocolate. The chocolate is tempered to ensure that it has a smooth and shiny appearance and that it will harden properly. The machine may also include features such as a cooling tunnel or refrigeration unit to help the chocolate harden more quickly.
There are many different types of chocolate coating machines available, ranging from small tabletop models to large industrial-scale equipment. Some machines are designed to be used with specific types of food items, while others are more versatile and can be used with a wide range of products.
Chocolate coating machines can be found in a variety of settings, including commercial bakeries, confectionery factories, and chocolate shops. They are used to create a wide range of chocolate-covered products, from simple chocolate-coated pretzels to more complex truffles and bonbons.
A unique feature is the ability to remove the complete carriage from the enrober onto a wash-down trolley, without the use of tools; it can then be thoroughly cleaned, greatly reducing downtime. These units have proven very popular with both bar and chocolate manufacturers.
process
Chocolate coating is a multi-step finishing process.
Step 1: Melt the chocolate
The first step in the coating process is to melt the chocolate in a tempering system.
As you know, the tempering system is connected to the coating machine.
This helps to transfer liquid chocolate to the coating stage easily and quickly.
Step 2: Coating
After melting the chocolate, you need to place the product you want to coat on the machine's feed belt, which can be a wire mesh rack or container.
A feed belt will then carry the items through the machine's bed to the coating area.
Here, the product is fed to the machine’s coating pump, creating a continuous waterfall of chocolate that covers the product.
Note that the coating pump performs the actual coating of the item.
So once the product passes under the coating pump, the wire frame vibrates, ensuring that the chocolate is evenly coated on the bottom.
The blower in the machine has a similar function to ensure that coating does not build up on top of the product.
This is a very common problem with large flat products such as cakes.
Any chocolate that does not appear on the product is drained through a wire mesh rack.
Some machines may cycle unused chocolate back into the tempering system to avoid waste.
Other models, especially the more advanced ones, will be equipped with a tail cutter to remove the chocolate tail left by the coating machine.
Step 3: Cool down
In this step, the wire rack with the coated product moves through the primary conveyor belt.
A conveyor belt then transfers the product into a cooling tunnel, where it cools and the chocolate coating solidifies.
Note that the cooling area of a cladding line is usually a long insulated tunnel that maintains a constant low temperature.
This is critical to the outcome of the coated product.
If your machine does not have cooling channels, you will need to manually transfer the coated product to the refrigeration system for cooling.
Step 4: Packaging
Your product is now ready, fully coated and cooled.
The next and final step is to classify the product to determine if the coating is uneven or improper.
Remove any product that was not applied correctly or that may have been damaged during the application process.
The rest are now ready for packaging and distribution/shipping/shipping.
Cooling tunnels are used to cool chocolate and compound, bar slabs, cookies and other food products. Cooling tunnels are constructed in stainless steel for durability, cleaning and hygiene purposes.
The tunnels meet the latest standards in hygienic design, ensuring fast, simple and thorough cleaning throughout all areas of the tunnels. From the hoods, beds, drive and evaporator sections, all areas can be accessed, cleaned and dried easily.
Cooling tunnel behind protein bar extruder
1. This cooling tunnel can be used to cool chocolate, cookies, cones, cake pies and many other foods.
2. We can produce cooling tunnel machines according to your requirements.
3. Can be made into different lengths and the conveying speed is adjustable. After our testing, the 3.2M cooling tunnel has a better effect.
4. The cooling tunnel has multiple independent sets of cooling devices, dedicated circulating air ducts, and temperature adjustment.
It can be graded and suitable for chocolate production process requirements.
Model
Belt Width
Power
Dimension
QL-600C
600mm
11kw
12000 x 940 x 1800mm
QL-800C
800mm
16kw
12000 x 1400 x 1800mm
Chocolate Layer Benefits
First, you have to have your own reasons to consider chocolate coating. I bet a lot of it has to do with improving product prospects and sales.
Or maybe you want to venture into a new world of food processing and production.
Whatever the reason, chocolate coating is a trend taking the food industry by storm.
Some key benefits include:
Helps mask the smell and taste of certain foods
Add flavor to bland foods
Help products become more palatable
Improve product durability/shelf life
Improve product structure and texture
In general, chocolate coatings help improve the overall appearance, texture, taste and shelf life of foods.
It also helps enhance your brand image while increasing product sales.
These are reasons enough to include chocolate coating in your production process and stay ahead of the competition.
Why you need a chocolate coating machine
This way, you can evaluate your production process and make an informed and informed decision about whether you need a coating machine.
If so, which one best suits your needs.
That being said, here are some of the great benefits of a chocolate coating machine;
Helps improve production levels and yields
Save on labor costs as most run automatically
A complete product that ensures you have a perfect finish
Provides more consistent coating results compared to manual dipping
Materials can be used more efficiently
Allows better control and product consistency
Significantly reduce production costs
Are you worried about the impact this machine may have on your production costs, sales, etc.?
Well, now you know there is nothing to worry about as this machine is a worthy investment for your business.
Features of Chocolate Coating Machine
When you are thinking about purchasing a chocolate coating machine, remember that there are some parameters that you must consider.
These parameters include design and construction, technical and quality compliance, etc.
type
Fully automatic chocolate coating machine
Automatic chocolate coating machines are the most commonly used machines for large scale chocolate coating applications.
These machines include fully automated (often programmable) preset processing parameters that can be operated at the push of a button.
The automatic coating pump and speed and temperature controls work together to produce the highest quality chocolate coating.
The automatic coating machine model also has the advantage of a fully automatic processing line, which can be connected to an exit belt or cooling tunnel.
They are also easy to clean and maintain.
In addition, all parameters of the automatic chocolate coating machine can be set on the touch screen control panel, whether automatic temperature adjustment or not.
· Nut chocolate coating machine
Nut chocolate coating machine is used to coat various dry nuts with liquid chocolate. With this machine, you can coat any nut such as macadamia nuts, peanuts, almonds, pistachios, cashews, walnuts, etc.
This machine follows the same working principle as other chocolate coating machines to ensure the highest quality coating results.
Additionally, they are available as fully integrated processing lines or not.
· Mini chocolate coating machine
If you can't match the price of a high-quality, high-volume coating line, a mini coater is a great option.
This machine is ideally suited for small-scale production environments where the highest coating quality is required.
Mini coaters will work to your size and budget, offering a combination of built-in flexibility, speed and quality production
A variety of profile setups can be achieved, depending on the product being processed and the heat loads. Tunnels are equipped with lift-up covers enabling easy access for cleaning.
The main function of a chocolate coating machine is to coat items with an even layer of chocolate.
It is mainly used in the food manufacturing and processing industry to cover candies, nuts, biscuits, dried fruits, cakes, etc.
The machine is also used in the pharmaceutical industry to coat pills, tablets and lozenges to mask their taste and odor.
Innovative technology for protein bar production
Is there anything more delicious than a protein bar covered in delicious crunchy chocolate? Not okay, but to get the taste, texture, and "mouthfeel" right, it takes more than just a good recipe. There is also a need for a high-quality protein bar making machine that can handle the soft mass so that the bars get the right size before being coated in white, light or dark chocolate. Quality and food safety are also important and our protein bar making machines are made from stainless steel approved for food production.
